Universal joint couplings for industrial applications. The 360 live feature gives you even more possibilities to perform advanced adjustments. Xt770 the complete shaft alignment system easylaser. Special brackets are available for alignment with locked rotors to increases the safety of the operator.
The method can also be used to measure uncoupled shafts, nonrotatable shafts, sleeve bearings, white metal bearings and journal radial bearings, shafts that are difficult to turn, shafts with herkyjerky rotation, situations with long spans or severe mis alignment that. Cardan shaft series 116 nominal torque ratings in nm, qo at operating speeds, based on 5000 hours life at joint angle 3 degrees or less. The easy laser e710 shaft alignment system is a rugged, powerful and accurate system with both advanced shaft alignment and geometric measurement capabilities. Measurement systems and services for machine maintenance data collectors vibration analyzers online continuous monitoring systems consultingtraining worldwide. If your pdf reader is displaying an error instead of opening a pdf file, chances are that the file is c. Making a pdf file of a logo is surprisingly easy and is essential for most web designers. A new program, basic flatness, lets you check the flatness of foundations and frames. Fixturlaser manual complete acoem fixturlaser shaft alignment. The standard presented here is the culmination of that effort. This means it can be viewed across multiple devices, regardless of the underlying operating system. It contributes in more than one way towards great savings and a cleaner environ ment. For all plants shaft alignment specification is to be available for information. Rotalign ultra is operating handbook shaft alignment p r o v e n q u a l i t y made in germany global presence qualified support quality service.
Cardan shafts which are frequently used to compensate for parallel misalignment between driving and driven shafts are often poorly aligned. With adobe acrobat, you can create, edit and work with pdf files. A well aligned cardan shaft with a clearance set correctly and an angular error between input and output of less than 18 will have vibration values within the permissible iso range. A practical guide to shaft alignment plant services. Insitu cardan shaft alignment moving on to the more rare and exotic exotic species of alignment applications, you may find yourself having to align a cardan shaft. With more than 10 years experience in the laser shaft alignment industry, edward kuantan is the general manager and the head of pruftechnik in indonesia pruftechnik is the first inventor of laser alignment. Mar 03, 2014 cardan shafts are used to compensate for parallel misalignment offset between the driving and driven shaft. This results in lengthy downtimes and high manpower consumption. This will contain foreseen offsets, gap and sag, jacking loads, etc. You will find no better or faster system on the market to quickly and accurately align your rotating equipment. The importance of alignment in cardan shaft cbm connect. Stiff mounts transmit high levels of vibration to the hull, even when perfectly aligned. Common cardan shaft alignment with laser the cardan shaft is removed and a long.
Requirement of shaft alignment every of shipyards must to meet the recommendations to prevent or minimize disturbances of the engine position, established bearing location, stern tube bearing inclination. We also offer a wide range of optional features and fixtures to fit your needs. A joint photographic experts group jpeg image is a compressed digital copy of a photograph or a scanned image. The most common cardan shaft setup is the zconfiguration where the drive shaft and driven machine are horizontal and parallel to each other. There are two common methods of evaluating shaft to shaft alignment. However, they cannot absorb angular misalignment between the shafts.
Align machine trains, cardan shafts and even measure the flatness of your machines base all with this affordable system. This driving force has proved to be successful as we continue to deliver the most cost effective and userfriendly laser alignment systems in the industry, year after year. Monitor thermal growth and pipe strain with live trend and multicoupling live trend. How to make insitu cardan shaft alignment less cumbersome. Sign reports electronically signon screen to verify your job. In addition to a shaft alignment specification, also shaft alignment calculations may be. Pdf is a hugely popular format for documents simply because it is independent of the hardware or application used to create that file. Cardan shafts are common types of couplings in many industries such as pulp and paper, marine and shipping, steel, automotive, cement.
Aligning an offset drive w ith the fixturlaser alignm ent system involves the follow ing. Rotalign touch advanced laser shaft alignment system. The activation of the alignment reporter is carried out using an identity file. Laser measurement systems and services for the following applications shaft alignment bore and bearing shell alignment straightness and flatness measurement roll parallelism measurement monitoring of positional changes. The most common cardan shaft setup is the zconfiguration where the drive shaft and driven machine are horizontal and parallel to. Reduced energy consumption shaftalignreduction in bearing, seal, shaft and coupling failure reduced bearing and coupling temperatures. Engines, gearboxes and propeller shafts on ships are aligned using the easylaser system. Custom pdf report templates use one of the two formats included, or design your own. This level of precision is difficult to obtain with traditional measuring methods but is easy to achieve with laser technology.
Depending on the shaft configuration, one of the two available methods can be used. A special cardan bracket, developed and patented by pruftechnik now makes it possible for alignment. Easylaser extreme is one of the toughest and most robust measurement and. The cardan program is used for the alignment of cardan shaft coupledcentreoffset. Rotalign touch laser shaft alignment systems pruftechnik. Save your files to usb stick and copy to other devices. The paint program can help you make new image files, but it cannot open document or pdf file. Rotalign pro alignment of cardan shafts using cardan bracket ali 2. Pdf file or convert a pdf file to docx, jpg, or other file format. Easy laser e710 and e720 alignment and measurement system.
Qb701 laser alignment system qb701 is designed for the easy and precise measurement of shaft axis misalignment on coupled machines and the calculation of movable machine adjustment required, eliminating misalignment that exceeds permissible tolerances. Number what is shaft alignment 6 a definition 6 machine catenary 7 operation above critical speed 8 expressing alignment 10 alignment parameters 10 angularity, gap and offset 11 short flexible couplings 14 spacer shafts 15 how precise should alignment be. Print a report via the database software on your pc or save it directly into a. Una empresa del grupo pruftechnik datos tecnicos soporte cardanico ali 2. In the past, alignment often necessitated removal of the cardan shaft bridging the offset with a cardan blade and the task was therefore to return to a simple coupling alignment. Read on to find out just how to combine multiple pdf files on macos and windows 10. Laser alignment systems for shafts, turbines, and machines. Horizontal shaft alignment from 60 to 360 vertical flange machine shaft alignment. The shaft alignment procedure is not expected to start before.
Page 6 manual cardan shaft fixture p0208gb alignment procedure preparations. Built upon our groundbreaking crossplatform technology, it is giving you the freedom to work with the display unit that suits you and the job best. The cardan shaft is the input shaft to the gearboxversus the slower output shaft of the gearbox. Easy laser e710 and e720 alignment and measurement system i. You can use the tools in paint to add something to a different document. We have 1 pruftechnik rotalign ultra is manual available for free pdf download. Luckily, there are lots of free and paid tools that can compress a pdf file in just a few easy steps. Simply download our straightforward xt application for free and you have all the measurement programs you need. Shaft alignment horizontal machines shaft alignment with ol2r shaft alignment vertical machines shaft alignment cardan shafts machine train alignment basic straightness measurement 1axis, 16 points advanced straightness measurement 2axes, 99 points s tandrsighes rotational center as reference c enter of bore as reference m. General principles, methods, practices, and tolerances scope and purpose this standard is the application of alignment concepts concerning relative positions of rotating shafts connected by mechanical means. Drives with cardan shafts can only be aligned after the cardan shaft itself has been removed. When the universal joint installation angles lie in the same plane, inboard yoke cross holes are in line.
Cardan shaft coupled machines this program is used for the alignment of cardan shaft coupled centre offset machines. The method can also be used to measure uncoupled shafts, nonrotatable shafts, sleeve bearings, white metal bearings and journal radial bearings, shafts that are difficult to turn, shafts with herkyjerky rotation, situations with long spans or severe mis alignment that will readily cause the beam to fall out of range. All of that experience and knowledge has gone into the design of the s680 platform wireless 5axis shaft alignment system resulting in the most accurate and yet easytouse tool of its kind. Cardan shaft alignment the unique and patented measuring method enables cardan shaft alignment on site, without dismantling the shaft. Together, the rotational speed of both shafts connecting the motor to the gearbox via the cardan shaft is the same. Easylaser xt770 shaft is the most powerful of our generation xt laser alignment systems. To take an example, a machine running at 6000 rpm with a 300mm spacer shaft installed would allow a maximum offset of. This program serves to the alignment of those machines connected by a drive shaft or cardan shaft.
The skf tksa 11 is an innovative shaft alignment tool that uses smartphones and tablets and intuitively guides the user through the shaft alignment process. Engines, gearboxes and propeller shafts on ships are aligned using easylaser system. Highest accuracy in industry patented dualbeam technology. Free alignment reporter pc software for backup and reporting. Alignment systems, condition monitoring, vibration analysis. The w drive is aligned using equal length dummy pins on both couple flanges. The cardan type universal joint, when operating at an angle results in non uniform motion output given uniform motion input.
Intelligent cardan shaft alignment alignment solutions for all types of cardan shafts with specially designed brackets and new measuring methods, the rotalign ultra is platform allows cardan shafts to be aligned without removing the shaft. Pruftechnik rotalign touch user manual pdf download manualslib. Easylaser xt660 shaft alignment easylaser pdf catalogs. The cardan shaft alignment procedures described in this manual for rotalign. Cardan shafts are used to compensate for parallel misalignment offset between the driving and driven shaft. In addition to a shaft alignment specification, also shaft alignment calculations may be required for approval. Apr 23, 2019 the update adds support to the xt770 laser alignment system for shaft alignment of cardan offset mounted machines. Alignment intelligence and guideu, to drive the development of fixturlaser shaft alignment tools and keep them ahead of the curve. This system features optional wireless communication, as well as a cardan shaft alignment mode that allows the user to focus only on the angularity that exists between the driver and driven shafts. Machine alignment refers to the adjustment of the relative position of two coupled machines, e. Precision shaft alignment pays back thirty years laser shaft alignment precision shaft alignment extends machine uptime. Thanks to flexible brackets you can install the equipment in the most appropriate place. With the help of a shaft alignment tool, you can perform shaft.
A pdf file is a portable document format file, developed by adobe systems. The offset and angularity between shaft centerlines can be used as an indicator of shaft alignment. Qrbarcode reader assign a specific code to a specific machine, then use the builtin camera of your device to open the assigned file and settings. Live trend live trend is a function for monitoring and analyzing thermal or process control changes in the position of the machine during the startup and shutdown phases. By creating an account through the website necessary user information will be acquired.
Because of this character istic, care must be taken in inboard yoke alignment and driveshaft installation angles. Shaft alignment is the process whereby two or more machines typically a motor and pump are positioned such that at the point of power transfer. When connected to the xt alignment app on your ios or android device, or the xt11 display unit, you can read off the alignment live at the position on the machine where the actual alignment is made, and make pdf reports. Once youve done it, youll be able to easily send the logos you create to clients, make them available for download, or attach them to emails in a fo. Until pruftechnik came up with the cardan shaft rotating arm bracket, this was a far more complex affair. Cardan shaft is a critical power transmission components in a steel industries. Add notes add additional details so they appear in the alignment report. The ludeca rotalign ultra is wellsuited for laser alignment of cardan shaft applications. Angular misalignment can increase the strain on joints and bearings and lead to a cardan shaft becoming damaged or destroyed. Vertical machine alignment with vertisweep continuous measurement mode. For spacer shafts, the table gives the maximum allowable offset for each 100 mm or inch of spacer shaft length.
An alternate method focusses on the actual work done by the flexible coupling to accommodate shaft to shaft misalignment. To combine pdf files into a single pdf document is easier than it looks. Alignment system for all important steps of machine installation. Create a pdf report directly when measurement is complete it is possible to generate a pdf report containing. By michelle rae uy 24 january 2020 knowing how to combine pdf files isnt reserved. The reason for a pdf file not to open on a computer can either be a problem with the pdf file itself, an issue with password protection or noncompliance w the reason for a pdf file not to open on a computer can either be a problem with the. Alignment systems, condition monitoring, vibration. Some thing that i noticed and thought quite unusual was that the drive shaft was a cardan shaft in straight alignment to the gear box.
Alignment of cardan and spacer shafts userdefined tolerances. Cardan shafts requires optional cardan bracket measure positional change requires optional m3 brackets wireless rf module for transducer. Alignment center to manage your measurement files in a alignment center is a pc software used for preparing, analyzing, organizing and archiving measurement files. Traditionally alignment has been described in terms of dial indicator readings at the coupling face or position values at the machine feet. Angular misalignment typically causes the driven shaft to rotate unevenly during operation, which results in increased vibration.
Measurement independence easylaser xt660 is the midrange system in our generation xt product range. With basic flatness you use two rows of points, 2 to 8 points per row, to measure flatness of foundations and frames. This article explains what pdfs are, how to open one, all the different ways. Shaft requirement in a pulp and paper industry range from super heavy duty to medium range cardan shaft. The alignment reporter is a freeware whose use requires activation. Easylaser xt770 shaft alignment easylaser pdf catalogs. With more than 10 years experience in the laser shaft alignment industry, edward kuantan is the general manager and the head of pruftechnik in indonesia pruftechnik is the first inventor of laser alignment technology in the world. Here you can download the pdf template of the tksa 20 shaft alignment report, which can be used for documenting of your alignment activities. Fixturlaser manual complete acoem fixturlaser shaft. An oversized pdf file can be hard to send through email and may not upload onto certain file managers. With a focus on the core alignment tasks, the tksa 11 is designed to be a very easytouse instrument that is especially suitable for alignment learners and compact applications. Most electronic documents such as software manuals, hardware manuals and ebooks come in the pdf portable document format file format.
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